Exxos PSU buildup
Starting point - an old non working PSU
Base plate removed
New Exxos supply, placed on base to mark out hole for regulator
Hole marked
Brace the plate, so it doesn't bend when you drill the hole
If you have a proper debur tool (I can't find mne) use it, otherwise an oversize drill will work just as well.
Deburred.
Thermal paste ready
Desoldering the leads needed for the new unit
Ready to be reused
Atari side resoldered
Top view
Old switch de-soldered
New switch ready
New switch soldered
New wire soldered to power socket
Thermal grease applied
Note: if the hole you drilled went through a sticker, you need to clearance it
Like so
Finished article
All working :)